Motor equipped with rotation sensor

ABSTRACT

When providing a rotation detecting device which detects the rotational state of a rotary shaft, it is constructed to be a device in which the number of parts is small, and the incorporation is simple.  
     The construction is made such that a long holder receiving part ( 10 ) is formed on the channel back side in an opening part ( 7   b ) of a motor shaft case body ( 7 ) of a casing ( 6 ) which contains a reduction mechanism part, and a sensor holder ( 12 ) in which a hall device ( 14 ) to be the rotation detecting device is incorporated is slid in the longitudinal direction of the motor shaft, and is incorporated in the holder receiving part ( 10 ) in the lightly pressed state, similarly to the incorporation of the motor shaft ( 4 ).

TECHNICAL FIELD

[0001] The present invention relates to the technical field of a motor with a rotation detecting device, which is used for electrical equipment mounted on a vehicle or the like.

BACKGROUND ART

[0002] Generally, in this kind of motors, there is a motor with a rotation detecting device which detects the rotational amount of a rotary shaft of the motor for detecting the movement amount or the position of a movable member (actuator) acting on the basis of the driving of the motor. As such a motor, motors which are shown in JP-A-11-215773 and JP-A-11-215774 are proposed. In the case of these motors, as shown in FIG. 10(A), an opening 22 a is formed in the peripheral surface of the cylindrical part of a casing 22 where a reduction worm wheel and a rotary shaft worm forming part of the motor are contained. The structure is made such that a rotation detecting device 24 is provided on the inside surface of a sensing unit 23 which is formed to close the above described opening 22 a, and the water proof of the rotation detecting device 24 or other members which are arranged in the interior of the casing 22 is achieved by putting a seal member between the peripheral part of the casing opening 22 a and the sensing unit 23 to close the opening 22 a.

[0003] However, with such a structure as the above described conventional one, the sensing unit 23 in which the rotation detecting device 24 is provided is put from the outside to the opening 22 a formed in the peripheral part of the casing 22, and this one is integrated by fixing means using a screw 25. Therefore, not only the screwing work becomes necessary specially to make the work troublesome but also such a risk that the screw 25 is loosened by an external force since the fixing screw 25 is exposed to the outside of the motor is supposed, and additionally, such a problem that the above described water proof structure must be provided at the boundary part between the casing 22 and the sensing unit 23 is left.

[0004] On the other hand, when providing a rotation detecting device, the electrical connection for feeding electricity to the rotation detecting device is necessary. In the case of the conventional one as shown in FIG. 10(B), a lead wire 24 a is pulled out of the rotation detecting device 24 and is integrated with a lead wire 26 which is separately pulled out for feeding a brush and an extension harness 27 is formed. At the end part of the extension harness 27, a connecting male coupler 28 is provided, and to the male coupler 28, a female coupler which is pulled out the external power source on the vehicle body side or the like is connected. However, each extension harness 27 is required to have a different length depending on the position where the motor is provided. Therefore, it is necessary to prepare motors in which extension harnesses 27 of various kinds of specifications are provided. Additionally, there are such problems that the number of products becomes large to make the quality control troublesome, and that a high cost is caused.

[0005] Furthermore, in the case where such a motor is attached to the door of a vehicle or the like, horizontally mirror image casings 22 may be prepared, but the shape of the opening 22 a formed in each casing 22 is not horizontally symmetrical. Therefore, there is such a problem that a sensing unit 23 with a shape corresponding to each of these openings 22 a must be prepared respectively, which makes it difficult to use a common part. The problems to be solved by the present invention exist in these points.

DISCLOSURE OF THE INVENTION

[0006] The present invention is created in view of the situation, having an object of solving these problems, and it is a motor comprising: a rotary shaft; a casing with a cylindrical part which rotatably contains the rotary shaft; and a rotation detecting device which detects the rotation of the rotary shaft, characterized in that the rotation detecting device is supported by a sensor holder, and the sensor holder is disposed in the casing by the incorporation(installation) from the incorporating direction to the cylindrical part of the rotary shaft.

[0007] Then, by doing this, the sensor holder is arranged to be housed in the casing, and it becomes unnecessary to provide a waterproof structure.

[0008] In this motor, it is possible that a holder receiving part is formed on the inner peripheral surface of the cylindrical part of the casing of the present invention, and that a sensor holder is incorporated in the holder receiving part in a state of temporary holding, and the fixing means of the sensor holder such as screwing becomes unnecessary.

[0009] Furthermore, in this motor, the sensor holder of the present invention can be a holder, where a sensor support part in which the rotation detecting device is incorporated and a terminal support part in which a connecting terminal thereof is incorporated are formed, and a connecting opening part for seeing the terminal support part from the outside is formed in the peripheral surface of the cylindrical part of the casing.

[0010] Furthermore, in this motor, it is possible that on the opening side of the cylindrical part of the casing of the present invention, a brush unit in which a brush is incorporated is fixed, and that the sensor holder in the casing is positioned and supported by the casing on the basis of the fixing to the casing of the brush unit.

[0011] Furthermore, in this motor, the construction can be made such that the brush connecting terminal incorporated in the brush unit of the present invention is extended long to be supported by the terminal support part of the sensor holder, and to be seen from the connecting opening part of the casing.

[0012] Furthermore, in this motor, the connecting opening part of the casing of the present invention can be a part, where at least one projecting piece part which projects toward the outside diameter side is formed.

[0013] Furthermore, in this motor, an external pull-out terminal unit which is electrically connected to each of the connecting terminals of the rotation detecting device and the brush can be incorporated in the connecting opening part of the present invention, from the outside diameter side of the cylindrical part.

[0014] Furthermore, in this motor, the construction can be made such that the terminal of the terminal support part of the present invention is supported in the state of projecting in the outside diameter direction of the cylindrical part, and on the other hand, a support piece part on the channel back side which supports the terminal support part of the sensor holder is formed to the holder receiving part, and the incorporation load at the time of incorporating the external pull-out terminal unit to the terminal support part is received by the support piece part through the terminal support part, and it is avoided for the incorporation load to act on the sensor holder to deform the sensor holder, and the accuracy of the rotation detection can be raised.

[0015] Furthermore, in this motor, the construction can be made such that to the external pull-out terminal unit of the present invention, at least one engaging claw is formed on the incorporation tip side, and the engaging claw is engaged with the step-like engagement receiving part which is formed to the connecting opening part, when the external pull-out terminal unit is incorporated in the connecting opening part. By doing this, it becomes possible to set an engagement receiving part with which the engaging claw is engaged, without providing an opening which leads to the periphery of the projecting piece part, and the external pull-out terminal unit can be attached to the connecting opening part in a sealing state and a water proof structure can be provided, and the workability can be improved.

[0016] Furthermore, in this motor, the engagement receiving part of the present invention is formed integrally when the cylindrical part is molded.

BRIEF DESCRIPTION OF THE DRAWINGS

[0017]FIG. 1 is a partially cross sectional front view of a motor.

[0018]FIG. 2 is a partially cross sectional side view of the state where the motor part of the motor is removed.

[0019] FIGS. 3(A) and 3(B) are a front view and a plan view of a casing, respectively.

[0020]FIG. 4 is a side view of the casing.

[0021] FIGS. 5(A), 5(B), 5(C), and 5(D) are a plan view, a front view, and a side view of a sensor holder, and a plan view of the state where a base plate is attached, respectively.

[0022] FIGS. 6(A), 6(B), and 6(C) are a side view and a plan view of a brush unit, and the X-X cross sectional view of FIG. 6(A), respectively.

[0023] FIGS. 7(A), 7(B), 7(C), and 7(D) are a plan view, a partially cross sectional front view, a bottom view, and a partially cross sectional side view of a terminal unit, respectively.

[0024]FIG. 8 is a front cross sectional view explaining the state where a sensor holder, a brush unit, and a terminal unit are incorporated in the casing.

[0025]FIG. 9 is a partially enlarged front cross sectional view explaining the relation of incorporation of a sensor holder, a brush unit, and a terminal unit.

[0026] FIGS. 10(A) and 10(B) are a side cross sectional view and a partial front view explaining the rotation detecting device in the conventional embodiment, respectively.

BEST MODE FOR CARRYING OUT THE INVENTION

[0027] The embodiments of the present invention will be described on the basis of the drawings of FIG. 1 to FIG. 9.

[0028] In the drawings, reference numeral 1 denotes a motor (motor device) with a reduction mechanism and a rotation detecting mechanism. One end part of a motor shaft (rotary shaft) 4 is rotatably supported by a bearing unit including a thrust bearing 4 f pressed into the motor shaft 4 and a radial metal bearing 4 g pressed into the motor yoke 3 in a motor yoke 3 shaped like a cylinder with a bottom which composes a motor part 2 of the motor 1. An armature core 4 a which is positioned at one end side and rotates integrally with the motor shaft 4 and a commutator 5 which is positioned at the other end side and rotates integrally with the motor shaft 4 are attached to the motor shaft 4 in the motor yoke 3. Reference numeral 3 a denotes a pair of permanent magnets which are fixed to the inside peripheral surface of the motor yoke 3.

[0029] Reference numeral 6 denotes a casing in which the reduction mechanism of the motor 1 is contained, and the casing 6 is formed by molding a resin material. The casing 6 is provided integrally with a case body 7 which is formed with a cylindrical part to rotatably pivot the other end part of the motor shaft 4 projecting from the motor yoke 3 and where approximately half of the motor shaft 4 is contained, and a gear case body 9 which is arranged at one side of the case body (corresponding to the casing of the present invention) 7 and where the reduction mechanism members such as a worm wheel 8 to be meshed with a worm 4 b formed on the other end side of the motor shaft 4, large and small gears (not shown in the figure), and an output shaft (actuator driving output shaft, not shown in the figure) are contained, in the state of being connected at the meshing part of the worm 4 b and worm wheel 8.

[0030] The case body 7 is formed like a rectangular tube with a bottom, and the other end part of the motor shaft 4 is rotatably pivoted by a bearing unit including a thrust bearing 4 c, a damper 4 d, and a radial metal bearing 4 e at the tube bottom part 7 a on the other end side. The horizontally approximately central part of the motor shaft 4 is rotatably pivoted by a radial metal bearing 4 h which is pressed into the opening part 7 b side of the case 7. Consequently, the motor shaft 4 is set so that three positions in all in the horizontal direction are supported by the motor yoke 3 or the case body 7. One end side of the case body 7A from which the motor shaft 4 is incorporated becomes a motor shaft incorporation opening part (hereafter, referred to as an opening part) 7 b. In the inside tube surface on the opening part 7 b side, the holder receiving part 10 of the present invention is buried on the channel back side to divide that and the cylinder hole at the penetrating part of the motor shaft 4.

[0031] Here, the following description will be given on the basis of the vertical and horizontal directional properties based on FIG. 2 and FIG. 4 in order to make the description understandable, but of course, the present invention is not limited to these directional properties.

[0032] The holder receiving part 10 is formed to be a long space on the channel back side, surrounded by; a circular-arc-like piece part 10 a (corresponding to the support piece part of the present invention) which is positioned over the penetrating part of the motor shaft 4 of the case body 7 and where the under surface is formed like a circular arc to adjacently face to the motor shaft 4; a pair of lower piece parts 10 b which lead to the left and right sides 7 c of the case body 7 from both left and right end edge parts of the circular-arc-like piece part 10 a; a pair of upper piece parts 10 c which is formed at the upside with a specified clearance to the lower piece parts 10 b; and left and right piece parts 10 d which connect the upper and lower piece parts 10 c, 10 b and are formed on left and right sides 7 c of the case body 7. Between the upper piece parts 10 c of the holder receiving part 10, a pair of through holes 10 e are formed, which are shaped like Π. Moreover, in the circular-arc-like piece part 10 a, the channel this side part of the holder receiving part 10 is cut off, and on this side of the case body opening part 7 b, a connecting part H where the holder receiving part 10 and the cylinder hole are communicated each other is formed. Here, the circular-arc-like piece part 10 a of the present embodiment is formed following the upper part of the bearing part where the radial metal bearing 4 h for pivoting the motor shaft 4 is inserted. Then, the connecting part H is set to face to the fixing part of a sensor magnet 11 of the motor shaft 4 which is incorporated in the case body 7. By the way, the sensor magnet 11 is a ring-like magnet where the N-pole and S-pole are polarized by turns in the rotational direction, and is set to rotate integrally with the motor shaft 4.

[0033] On the upper surface of the lower piece part 10 b of the holder receiving part 10, a rib 10 f is formed, which projects toward the upside (inside of the holder receiving part 10). Moreover, on the channel back side of the holder receiving part 10, a butting surface part 10 g is formed in the state of projecting upward from the upper surface of the circular-arc-like piece part 10 a.

[0034] Furthermore, at the upper surface part 7 d (the other side of the case body 7, corresponding to the side on the opposite side of the gear case body 9 forming part) in the peripheral surface of the cylindrical part of the case body 7, a connecting opening part O to be the connecting part to the external power source is formed, which is described later. This connecting opening part O is open at the upside on the channel back side of the holder receiving part 10, that is, the position where the circular-arc-like piece part 10 a can be met, and is formed by cutting off the upper piece part 10 c of the holder receiving part 10. Consequently, the outside of the case body 7 and the holder receiving part 10 in the case body are communicated each other via the connecting opening part O. Moreover, the connecting opening part O is open approximately like a quadrangle, and a rectangular-tube-like projecting piece part (corresponding to the male coupler outer frame, which is described later) 7 e is integrally formed from the opening edge part toward the upside.

[0035] Reference numeral 12 denotes a sensor holder which is integrally molded from a resin material to be fitted to the holder receiving part 10, and in the sensor holder 12, one half part which is positioned on the channel this side in the state of being incorporated in the holder receiving part 10 composes the concave-channel-like sensor support part 12 a. The sensor support part 12 a is shaped so that both left and right side parts are fitted to the space which is surrounded by the upper and lower piece parts 10 c, 10 b and left and right piece parts 10 d of the holder receiving part 10, and at the horizontally central part of the bottom surface (under surface) composing a concave channel, a circular-arc-like concave part 12 b is concavely provided to go around the sensor magnet 11 of the motor shaft 4. Moreover, to the sensor support part 12 a, fixing claws 12 c are formed, which hold the base plate 13 between them from the upward and downward, so that the base plate 13 is supported in the state of having a specified clearance between that and the circular-arc-like concave part 12 b. Then, at the under surface of the base plate 13, that is, at the surface facing to the circular-arc-like concave part 12 b side of the base plate 13, one pair of hall devices 14 which correspond to the rotation detecting device of the present invention and detect the rotation of the sensor magnet 11 are provided in the state of standing horizontally in a line.

[0036] On the other hand, the other half part positioned on the channel back side of the sensor holder 12 composes the terminal support part 12 d where two pairs of sensor terminals 14 a for feeding electricity to the hall devices 14 are insert-molded. The terminal support part 12 d includes a wider part 12 e which has a horizontal width similar to that of the sensor support part 12 a and a narrower part 12 f which is formed on the channel back side and has a width narrower than that of the wider part 12 e, and the under surface of the narrower part 12 f and the under surface of the horizontally central part of the wider part 12 e are formed between them and the sensor support part 12 a via a step part 12 g to be positioned higher than the surface of the circular-arc-like concave part 12 b of the sensor support part 12 a. Moreover, the upper surfaces of the narrower part 12 f and the horizontally central part of the wider part 12 e following this are formed to be positioned higher than the upper surface of the sensor support part 12 a, and from the upper surface of this narrower part 12 f, the external connecting side end parts 14 b that are one end parts of the one pair of (four in all) sensor terminals (hall device terminals) 14 a are provided projecting upward and forming a double line at specified intervals. Furthermore, to the higher-positioned upper surface of the wider part 12 e, one pair of terminal receiving parts 12 j are formed like a notch to be positioned horizontally equal to the arranging position of the sensor terminal 14 a, and it is set that the bent part 17 c of the brush terminal 17 b which is described later is disposed to the terminal receiving part 12 j in the butting state. Furthermore, to the upper surfaces of both the left and right end parts of the wider part 12 e, ribs 12 h which project upward are formed.

[0037] By the way, the channel back side end part of the base plate 13 which is disposed to the sensor support part 12 a is extended on the terminal support part 12 d side at both the left and right end parts, where a connecting hole 13 a is formed, and it is set that the other end part 14 c of each sensor terminal 14 a is inserted and soldered to the connecting hole 13 a, so that each sensor terminal 14 a and hall device 14 are connected.

[0038] Furthermore, both the left and right side parts of the sensor holder wider part 12 e are formed to have shapes following both the left and right side parts of the sensor support part 12 a, and at the side part thereof, a guide convex part 12 i is formed. On the other hand, at the left and right piece parts 10 d of the holder receiving part 10, a guide concave part 10 h which is concavely provided on the outside diameter side is formed, respectively, and it is set that the guide convex part 12 i is engaged with the guide concave part 10 h to perform the positioning and the movement guide of the sensor holder 12. That is, the sensor holder 12 is set to be incorporated in the following steps; the external connecting side end part 14 b of the upward projecting sensor terminal 14 a is inserted into the through hole 10 e, and the guide convex part 12 i of the terminal support part wider part 12 e is put on in the attitude of being engaged with the guide concave part 10 h of the case body opening part 7 b, and the positioning is performed, and in this state, by being pushed in the shaft length direction of the motor shaft 4 similarly to the incorporation of the motor shaft 4, the sensor holder 12 is guided by the guide concave part 10 h (keeping the attitude) and is incorporated in the state of sliding to the channel back side of the holder receiving part 10. Then, it is set that the sensor holder 12 is incorporated in a specified incorporation position of the holder receiving part 10, by taking the state where the step part 12 g between the terminal support part 12 d and the sensor support part 12 a is butted against the opening side end surface of the circular-arc-like piece part 10 a. In this incorporation process, both the left and right end parts of the wider part 12 e of the terminal support part 12 d are arranged to be incorporated in the state of being lightly pressed into the holder receiving part 10, by means of the rib 10 f projecting at the lower piece part 10 b of the holder receiving part 10 and the rib 12 h projecting at the upper surface of the wider part 12 e of the sensor holder 12, and consequently, it is set that the sensor holder 12 is incorporated in the incorporation position in the state of temporary holding.

[0039] Then, by being positioned at the incorporating position, the terminal support part 12 d r 12 is positioned at the upper side of the circular-arc-like piece part 10 a of the holder receiving part, that is, the upper side in the incorporating direction of the terminal unit 19 to come into contact, and it is set to be positioned right under the connecting opening part O which is open in the case body 7, and on the other hand, the sensor support part 12 a is set to face to the connecting part H which is formed by cutting off the circular-arc-like piece part 10 a of the holder receiving part. Consequently, the hall devices 14 of the sensor support part 12 a are adjacently facing to the sensor magnet 11 of the motor shaft 4 in the state of having the circular-arc-like concave part 12 b of the sensor holder between them and the sensor magnet 11 of the motor shaft 4. Then the hall device 14 can detect the rotational state of the sensor magnet 11.

[0040] Furthermore, reference numeral 15 denotes a brush unit which is incorporated in the case body 7 after incorporating the sensor holder 12. In the brush unit 15, one pair of base end parts of a plate spring 17 a where a brush 17 is arranged at the tip are fixed on one side of a disk-like brush stay 16 where a through hole 16 a for the penetration of the motor shaft 4 is open. The brush unit 15 is fixed by screwing the attaching part 16 b formed on the outside diameter part of the brush stay 16 to the end surface of the opening part 7 b of the case body 7, and it is set that in the fixed state, the brush 17 comes into sliding contact with the commutator 5 of the motor shaft 4 in the state of elastically pressing.

[0041] A pair of brush terminals 17 b which feed electricity to the brush 17 and are formed integrally with the plate spring 17 a are provided on the brush stay 16. These brush terminals 17 b are extended long on the channel back side of the case body 7 in the state where the brush unit 15 is incorporated in the case body 7, and the bent part 17 c to be the external connecting end part is set to come into contact with one pair of notch-like terminal receiving parts 12 j of the sensor holder 12 positioned at the previously set incorporating position in the butting state. It is set that by taking the state, the brush stay attaching part 16 b is butted against the end surface of the case body opening part 7 b, and the normal incorporation can be performed. Therefore, in the case where the step part 12 g of the sensor holder 12 is incorporated in the state of not butting against the opening side end surface of the holder receiving part circular-arc-like piece part 10 a (in the state where the sensor holder 12 is not positioned at the specified incorporation position, and is positioned on the channel this side of the holder receiving part 10), it is set that the brush stay attaching part 16 b and the end surface of the case body opening part 7 b cannot come into contact with each other, even if the brush terminal bent part 17 c comes into contact with the sensor holder notch part 12 g. Consequently, the incorporation state of the sensor holder 12 can be confirmed by the incorporation state of the brush unit 15. And at this moment by furthermore pushing in the brush unit 15 to make the brush stay attaching part 16 b come into contact with the end surface of the case body opening part 7 b, the positioning of the sensor holder 12 can be performed through the brush terminal bent part 17 c.

[0042] In the state where the sensor holder 12 and the brush unit 15 are incorporated in the case body 7 like this, it is set that from the connecting opening part O of the case body 7, the sensor terminal external connecting part 14 b which projects from the sensor holder terminal support part 12 d and the brush terminal bent part 17 c can be seen. On the other hand, a terminal unit (male coupler terminal part) 19 connects the sensor terminal external connecting part 14 b and brush terminal bent part 17 c to the coupler (female coupler) 18 on the external power source side and is attached to the connecting opening part O. The terminal unit 19 is set to compose the male coupler by being inserted from the upside (from the outside) into the rectangular-tube-like projecting piece part 7 e formed in the connecting opening part O. And it is constructed by comprising: a terminal holder 20 which is formed approximately like a rectangular pillar shape to be inserted into the projecting piece part (male coupler outer frame) 7 e in the slip-off-stopping state; and six middle terminals 21 in all which are incorporated in a double line to be positioned at the part facing to the sensor terminal external connecting part 14 b and the brush terminal bent part 17 c to be seen from the connecting opening part O. Furthermore, engaging claws 20 a are formed on one pair of left and right incorporating tip sides which face to each other of the terminal holder 20 and are set to be engaged with the step-like engagement receiving part 7 f formed in the connecting opening part O when the terminal unit 19 is incorporated in the connecting opening part O, so that the terminal unit 19 is surely fixed to the connecting opening part O. By the way, the engagement receiving part 7 f is arranged to be integrally formed by being drawn from the incorporating direction of the brush unit 15 when molding the cylindrical part of the case body 7.

[0043] Then, by inserting the terminal unit 19 into the connecting opening part O, the lower end part 21 a of each middle terminal 21, the sensor terminal external connecting part 14 b and the brush terminal bent part 17 c are electrically connected. Consequently, the terminal unit 19 can be incorporated in the connecting part where the sensor terminal 14 a and the brush terminal 17 b are put together. By connecting the female coupler 18 on the vehicle body side to the male coupler which includes the terminal unit 19 and the projecting piece part 7 e, the electrical connection can simultaneously be performed to both the hall device 14 and the brush 17. Furthermore, it is arranged that when the terminal unit 19 is incorporated up to the specified position, the concave step 20 b formed on the peripheral surface of the terminal holder 20 comes into contact with the convex step 7 g formed to the inner peripheral surface of the projecting piece part 7 e to regulate any more incorporation to the back side.

[0044] Here, the terminal unit 19 composes the male coupler in cooperation with the projecting piece part 7 e. At the time of connection with the conventional type vehicle body side female coupler 18 which is arranged on the vehicle body side, the seal is performed at the same time as the connection of the fellow couplers by the water proof means which is separately arranged, and the intrusion of water into the connecting opening part O at the lower part of the terminal holder 20 is prevented, and the special water proof structure to the sensor holder terminal support part 12 d can be made unnecessary. Furthermore, it is set that the sensor terminal 14 a which is disposed in the sensor holder 12 is insert-molded and it has no looseness, but the brush terminal 17 b which is disposed in the brush unit 15 is incorporated and a little looseness is allowable, and it is considered to function as a play when inserting and connecting the external power source coupler 18 to the terminal unit 19.

[0045] Furthermore, by incorporating the motor yoke 3 which pivots one end part of the motor shaft 4 is incorporated to the casing 6 in which the sensor holder 12, brush unit 15, and terminal unit 19, the incorporation of the motor 1 is completed. It should be noted that the motor yoke 3 is fixed by making the opening end part thereof butt against the attaching part outside diameter side of the brush unit 15 at the end surface of the case body opening part 7 b and by performing the screwing thereof.

[0046] In the case of the preferred embodiment of the present invention constructed as mentioned above, the rotation detection of the motor shaft 4 is performed by detecting the rotation of the sensor magnet 11 which rotates integrally with the motor shaft 4 by the hall device 14. Consequently, it becomes possible to detect the movement amount or the position of the movable member which acts on the basis the output shaft practicing the output through the reduction mechanism. Then, in the case of this one, the hall device 14 is incorporated in the sensor holder 12, and the sensor holder 12 is arranged in the inside of the case body 7, by being incorporated toward the tube bottom side (channel back side) from the opening part 7 b, which is the incorporation direction of the motor shaft 4 to the holder receiving part 10 formed to the case body 7, and it becomes unnecessary to plan a special water proof structure. Furthermore, in the case of this one, the sensor holder 12 is incorporated in the state of being lightly pressed into the holder receiving part 10, and therefore, that can temporarily be held in the case body 7 by performing the incorporation work, and it is eliminated to separately use fixing means, and the attachment work can be simplified.

[0047] On the other hand, in the case of the incorporation to the connecting opening part O of the terminal unit 19, it is surely fixed by engaging the engaging claw 20 which is formed on the incorporating tip side of the terminal holder 20 with the step-like engagement receiving part 7 f which is formed in the connecting opening part O, and the water proof structure can be provided only by engaging and attaching the engaging claw 20 to the engagement receiving part 7 f, and in the meantime, the incorporation workability can also be improved, which is different from the case in which an engaging hole is pierced on the case side and an engaging claw on the terminal unit side is engaged with the engaging hole as shown in the prior art.

[0048] Furthermore the engagement receiving part 7 f is set to be integrally formed by being drawn from the incorporating direction of the brush unit 15 when the cylindrical part of the case body 7 is molded, and the number of parts can be reduced.

[0049] Furthermore in this embodiment, the terminal support part 12 d which is formed to the sensor holder 12 faces to the connecting opening part O which is formed in the tube peripheral surface of the case body 7, and the construction is made such that the brush terminal bent part 17 c of the brush unit 15 is also provided to the terminal support part 12 d in addition to the sensor terminal external connecting part 14 b, and therefore, it is possible to integrate the sensor terminal external connecting part 14 b and the brush terminal bent part 17 c by inserting the terminal unit 19 into the connecting opening part O, and by connecting the coupler 18 on the external power source side to the terminal unit 19, the electrical connection can simultaneously be performed to both the hall device and the brush 17. As a result of this, it becomes unnecessary to make such a construction where the lead wires each of which is separately pulled out are collected into the extension harness like the conventional one using lead wires, and the number of parts can be reduced, and in terms of the cost, a low price can also be achieved, and in addition, the automatic incorporation also becomes possible to achieve the improvement of the workability.

[0050] Furthermore, in this embodiment, even if the sensor holder 12 is incorporated in the state where it does not reach the channel depth previously set to the holder receiving part 10 and has a positional deviation, the brush terminal bent part 17 c of the brush unit 15 acts to press the sensor holder 12 up to the specified position by incorporating the 7brush unit 15, and the sensor holder 12 can be positioned, and as a result of this, the bad incorporation is eliminated and the dispersion in product quality can be reduced.

[0051] Furthermore, in the case of this one, the circular-arc-like piece part 10 a is formed on the channel back side of the holder receiving part 10, and when the sensor holder 12 is incorporated in the holder receiving part 10, the terminal support part 12 d is positioned on the upside of the circular-arc-like piece part 10 a, that is, the upper side in the incorporating direction of the terminal unit 19 and comes into contact with that, and in this state, the terminal unit 19 is incorporated in the terminal support part 12 d, and therefore, the load in the incorporating direction which is produced at the time of incorporation is received by the circular-arc-like piece part 10 a which comes into contact with the terminal support part 12 d, and it does not directly act on the terminal support part 12 d, and as a result of this, it avoided for the incorporating load to act on not only the sensor holder 12 but also the base plate 13, and the accuracy of the rotation detection can be raised.

[0052] Furthermore, in the case of this one, even if it is formed to have a horizontally mirror image structure of the motor 1, the shape of the engagement receiving part 10 needs not be made horizontally mirror image. Therefore the common part can be used, and therefore, it becomes possible to deal with the sensor holder 12 only by forming one kind, and the common member can be used to achieve the improvement of the quality control and to achieve the low cost.

[0053] Furthermore, in the case of the one of the present embodiment, it is also possible to construct a motor with a specification which requires no position detecting mechanism of the motor, only by incorporating a brush unit 15 in the casing 6 without incorporating a sensor holder 12 therein, and it becomes possible to use the common member.

[0054] Industrial Applicability

[0055] Then, in the case of the present invention, by doing this, in the motor with a rotation detecting device, the sensor holder composing the rotation detecting device is contained in the case body by being incorporated from the incorporating direction of the rotary shaft, and on the other hand, the connection between the external pull-out terminal unit and the connecting opening part is performed by engaging the engaging claw formed on the terminal holder, with the step-like engagement receiving part formed on the connecting opening part, and therefore, a simple structure can be realized, and the number of parts can be reduced in addition that a water proof structure is provided.

[0056] Furthermore, since the incorporating load which is produced when incorporating the external pull-out terminal unit into the sensor holder is received by the circular-arc-like piece part of the holder receiving part it can be avoided for the incorporating load to act directly on the sensor holder to deform the sensor holder, which enable to provide a rotation detecting device with a high accuracy. 

1. A motor with a rotation detecting device, comprising: a rotary shaft; a casing with a cylindrical part for rotatably containing said rotary shaft; and a rotation detecting device which detects rotation of said rotary shaft, characterized in that said rotation detecting device is supported by a sensor holder, and said sensor holder is disposed in the casing by incorporation from the incorporating direction to the cylindrical part of the rotary shaft.
 2. The motor with a rotation detecting device according to claim 1, characterized in that a holder receiving part is formed on the inner peripheral surface of the cylindrical part of the casing, and the sensor holder is incorporated in said holder receiving part in the state of temporary holding.
 3. The motor with a rotation detecting device according to claim 1 or 2, characterized in that a sensor support part in which the rotation detecting device is incorporated and a terminal support part in which a connecting terminal thereof is incorporated are formed in the sensor holder and a connecting opening part for seeing the terminal support part from the outside is formed on the peripheral surface of the cylindrical part of the casing.
 4. The motor with a rotation detecting device according to claim 1, 2, or 3, characterized in that a brush unit in which a brush is incorporated is fixed on the opening side of the cylindrical part of the casing and the sensor holder in the casing is positioned and supported by the casing on the basis of fixing to the casing of the brush unit.
 5. The motor with a rotation detecting device according to claim 3 or 4, characterized by being constructed such that a brush connecting terminal which is incorporated in the brush unit is extended long to be supported by the terminal support part of the sensor holder, and is seen from the connecting opening part of the casing.
 6. The motor with a rotation detecting device according to claim 3, 4, or 5, characterized in that at least one projecting piece part which projects toward the outside diameter side is formed in the connecting opening part of the casing.
 7. The motor with a rotation detecting device according to claim 6, characterized in that an external pull-out terminal unit which is electrically connected to each of connecting terminals of the rotation detecting device and the brush is incorporated into the connecting opening part from the outside diameter side of the cylindrical part.
 8. The motor with a rotation detecting device according to claim 2, 3, 5, 6, or 7, characterized by being constructed such that the terminal of the terminal support part is supported in the state of projecting in the outside diameter direction of the cylindrical part, and a support piece part on the channel back side which supports the terminal support part of the sensor holder is formed on the holder receiving part, and an incorporation load at the time of incorporating the external pull-out terminal unit to the terminal support part is received by the support piece part.
 9. The motor with a rotation detecting device according to claim 6, 7, or 8, characterized by being constructed such that at least one engaging claw is formed on the incorporating tip side in the external pull-out terminal unit, and said engaging claw is engaged with a step-like engagement receiving part which is formed to the connecting opening part when the external pull-out terminal unit is incorporated in the connecting opening part.
 10. The motor with a rotation detecting device according to claim 9, characterized in that the engagement receiving part is formed integrally when the cylindrical part is molded. 